Features of ZERO defects

Easy, Device Independent and Modular

Step-By-Step ... ZERO defects

Holistic Quality Control

Systematic process validation, bullet-prove traceability and cross-department process interlocking are crucial parts when striving for ZERO defects

Systematic Validation

Model your products and processes to eliminate all sources of error systematically. Reuse validated models to reduce the risk during new production ramp ups.

Full Traceability

Trace back components until the smallest critical part to limit recall impact. Record key product parameters during production as valuable proof points and for constant optimization.

Interlocked Processes

Spread quality wisdom across your organization to avoid errors as early as possible. Track down sources of errors throughout your organization.

Connected Instructions

Use connected production instructions that are directly linked to your process model. So, employees always produce according to latest instructions.

Improved Working Culture

Give more employees insight into quality critical processes and product parameters. Thereby, your will boost your organization's collaboration and skill levels.

[Preview] Global ZERO defects Community

Laverage process wisdom of our worldwide ZERO defects community to prevent errors you have not even thought of before.

Save money by avoiding All known defects

Systematic Product and Process Validation

Model your products and processes to eliminate all sources of error systematically. Reuse validated models to reduce the risk during new production ramp ups.

Net of ropes

Mitigate recall Risks by utilizing fine granular tracability

Full Traceability

Trace back components until the smallest critical part to limit recall impact. Record key product parameters during production as valuable proof points and for constant optimization.

Build up quality performance across your organization

Interlocked Processes

Spread quality wisdom across your organization to avoid errors as early as possible. So, insights from production inspire design and engineering departement to improve next product concepts for optimal production processes. Also, ZERO defects allows you to find the real upstream sources of an error faster to create awareness and avoid similar problems in future.

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Save time by Connected Production Instructions

Connected Instructions

The ZERO defects Executer provides production instructions directly linked to your process model. So, employees always produce according to latest instructions. Thereby, you save time versioning, creating and distributing updated “analog” instructions.

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You can avoid the risk of shipping defect products. Therefore, you have to secure all relevant production processes systematically and across departments. Key product parameters are recorded during production to ensure 100% traceability. This pragmatic approach reduces risks and generates valuable wisdom for your company.

ZERO defects allows you to systematically exclude all negative influences on your process and product which can cause production defects. Therefore, you model your product (aka Digital Twin) and all relevant processes in a visual editor. During process execution all key product parameters are measured, checked and recorded.

First, contact us to get your ZERO defects account.

Second, model your first product and its crucial production processes in our visual model designer.

Third, execute production and record critical parameters to check and continuously improve.

Finally, enjoy rapid quality improvements and expand from there to up- and downstream processes, as well as to more products. 

No, because objectively speaking, there is always a residual risk. However, the pragmatic “ZERO defects” strategy efficiently reduces the risk. The methodology supported by “ZERO defects” technology ensures, among other things, that errors are not made a second time. In addition, the analysis of recorded data enables production steps to be improved before defects occur.

Cross-company traceability requires decentralized and tamper-proof product records [optional]. Therefore, ZERO defects uses proven Block Chain Technology to read and write records to the IOTA tangle.

Yes, please contact us (sales@zerodefects.com).

We boost your production Quality

So, let's get in touch

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